Saturday, June 23, 2007

A lot of work done

I have been spending way more time working on the boat than blogging about it, but since it is raining I will post an update. I don't know where to start, but here is a quick summary of what has been done since the last post:

* cabin sole close to completion: new balsa core installed, fiberglass skin installed, seams glassed, currently fairing the seams
* starboard deck repair completed and faired.
* entire deck faired with epoxy fairing compound.
* rubrail removed, insert soaked in cleaning solution (hot water and Simple Green), insert scrubbed with synthetic steel wool
* cockpit sole issue addressed: core gone here too (didn't know that); not going to replace it b/c I want to sail, instead I drilled many holes and injected epoxy, faired these repairs flush
* entire boat sanded multiple times, wiped with Interlux 202 wash and primed with PreKote
* PreKote primer sanded with 150 grit, washed withe Interlux 333 and primed again
* Second coat of primer sanded again with 150 grit, wiped with 333, and the first coat of Brightsides applied.

This is where I'm at right now. Again, the weather has been my main adversary in this process. I get prepared to put the final coat of paint on and then I hear the rumble of an approaching thunderstorm. I have to wait for a weekend morning to finish the job, but the end is near! I can feel it.

Here are some pics (they were taken with my phone so they are poor quality):

The balsa core installed


The solid epoxy ring I created surrounding the inspection port. This was the source of the original water intrusion, so I made sure that wouldn't happen again

The cockpit prepared for painting. The "swiss-cheese" holes that were filled with epoxy can be seen:

The cockpit after one coat of primer

2 comments:

Tom said...

I just found your blog for your vessel. Thanks for sharing, this will be very helpful. We have purchase a O'Day 22 that I planned to refit. Hope to see additional work that you have done.
Tom Morris
twmorr@gmail.com
Danville, Virginia
http://landlockedvasailor.blogspot.com/

1125 Lorimer St. said...

How's it going?

I just got back from the boatyard where I've been working on my O'Day 22.

Last April, as a new owner, I looked at the pretty little boat in the water, and thought about all the carefree afternoons I would spend sailing her. I had a few in May and June.

Then the mast came down (inspect those old rigs -- one bad shackle is all that stands between you and a $2500 headache). Then I noticed the deck rot around the chainplates, and the forestay, and the stanchions ...

By early October I had the new rig up and tuned and took the sloop out for a solo overnight trip. All went well and it was almost enough to make me believe this foolishness was worth it.

Now I'm into another round of repairs and pondering a paint job. If I ever intend to sell this boat, I'll have to paint the deck.

So I'm curious, did you ever finish your deck work, or did you just write the whole thing off as experience?

-- Rob